Wide Body Aircraft MRO Market Size, Share, Trends, Growth 2034

Wide Body Aircraft MRO Industry Prospective:

The global wide body aircraft MRO market size was worth around USD 25.7 billion in 2024 and is predicted to grow to around USD 38.8 billion by 2034, with a compound annual growth rate (CAGR) of roughly 4.2% between 2025 and 2034.

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Wide Body Aircraft MRO Market: Overview

MRO refers to the spectrum of services needed to keep wide-body aircraft—large planes with two passenger aisles, typically used for long-haul international flights—safe, working properly, and ready to fly. The market has services for wide-body planes such as the Boeing 777, 787, Airbus A330, A350, and A380. These services include maintenance on the airframe, engine, components, and lines/bases, as well as repairs and overhauls.

Wide-body planes are becoming increasingly significant as more people and cargo need to fly between countries. The need for both scheduled and unexpected MRO activities grows as the number of planes in use grows.

Key Insights

• As per the analysis shared by our research analyst, the global Wide Body Aircraft MRO market is estimated to grow annually at a CAGR of around 4.2% over the forecast period (2025-2034).
• In terms of revenue, the global Wide Body Aircraft MRO market size was valued at around USD 25.7 billion in 2024 and is projected to reach USD 38.8 billion by 2034.
• Growth in long-haul air traffic is expected to drive the Wide Body Aircraft MRO market over the forecast period.
• Based on the service type, the airframe maintenance segment is expected to hold the largest market share over the forecast period.
• Based on the maintenance type, the line maintenance segment is expected to dominate the market expansion over the projected period.
• Based on the end user, the commercial operators segment is expected to dominate the market expansion over the projected period.
• Based on the component type, the avionics segment is expected to dominate the market expansion over the projected period.
• Based on region, North America is expected to dominate the market during the forecast period.

Wide Body Aircraft MRO Market: Growth Drivers

Aging aircraft fleet drives market growth

The maintenance, repair, and overhaul (MRO) of the wide body aircraft market is rising since the fleet of planes is getting older and more people are utilizing MRO. Several airlines and operators still operate older planes, as it takes a lot of money to change the fleet.

To make sure these old planes are safe and work well, they need more regular and thorough maintenance. Regular inspections, repairs, and part replacements are also part of MRO services that help these planes last longer.

Additionally, improved MRO materials and methods make it easier to repair older planes at a fair price. This is ideal for airlines that want to maximize their investments while still complying with strict safety requirements.

Wide Body Aircraft MRO Market: Restraints

The high cost of MRO services hinders market growth

The high cost of maintenance, repair, and overhaul (MRO) services is a big problem for the wide body aircraft MRO sector. This affects both the demand from airlines and MRO providers and the decisions they make about how to run their businesses.

Wide-body aircraft, like the Boeing 787 and Airbus A350, have bigger parts, more advanced systems, and newer materials, such as composites and avionics. It costs more to maintain them since they need more specialized tools, more hours of work, and more knowledge.

Wide-body aircraft also need big hangars, strong cranes, and repair bays that are made just for them. There are significant expenses up front to build the facility, and there are also ongoing costs for calibrating and updating the equipment.

Wide Body Aircraft MRO Market: Opportunities

Rising expansion of the business by the key market player offers a lucrative opportunity for market growth

The growing expansion of the business by the key market players is expected to offer a lucrative opportunity for the wide body aircraft MRO market over the analysis period.

For instance, in July 2024, with an emphasis on servicing wide-body aircraft and entering new foreign markets, GMR Group announced that it is expanding its MRO business. In response to growing air traffic and new aircraft orders, the business intends to build hangars that are capable of servicing larger aircraft.

By improving its service offerings, the expansion will help GMR draw in more foreign clients and broaden its client base. This action is in keeping with the global aviation industry's recovery and the trend of airlines purchasing larger aircraft.

Wide Body Aircraft MRO Market: Challenges

Shortage of skilled labor poses a major challenge to market expansion

The Wide Body Aircraft MRO Market is severely hampered by the lack of competent workers, which has an effect on service providers' long-term viability, turnaround times for maintenance, and operational efficiency. Advanced technology is found in wide-body aircraft such as the Airbus A350 and Boeing 787 (composite fuselages, fly-by-wire systems, next-generation engines).

Many of the highly qualified, certified technicians and engineers needed to maintain modern aircraft are retiring from the field. Compared to narrow-body aircraft, labor-intensive procedures like C-checks and D-checks require additional technician hours and certain skill sets.

Additionally, a sizable section of the MRO workforce is getting close to retirement age, particularly in North America and Europe. According to industry projections, between 30 and 40 percent of aircraft maintenance technicians are expected to retire in the upcoming ten years. This gap cannot be filled by the rate at which new talent is entering the field.

Wide Body Aircraft MRO Market: Report Scope

Wide Body Aircraft MRO Market: Segmentation

The global Wide Body Aircraft MRO industry is segmented based on service type, maintenance type, end user, component type, and region.

Based on the service type, the global market is bifurcated into airframe maintenance, engine maintenance, component maintenance, modification, and upgrade. The airframe maintenance segment is expected to hold the largest market share over the forecast period.

Examining, fixing, overhauling, and maintaining the fuselage, wings, empennage (tail section), landing gear, flight controls, and related components are all considered forms of airframe maintenance. This increases the potential profitability for wide-body aircraft by requiring a large number of labor hours, hangar space, and specialized tooling.

Wide-body aircraft need specific structural repair methods and employ cutting-edge materials like titanium alloys and composites. This raises the revenue from airplane maintenance by increasing billable labor hours and requiring premium charges.

Based on the maintenance type, the global Wide Body Aircraft MRO industry is bifurcated into line maintenance, base maintenance, and heavy maintenance. The line maintenance segment is expected to dominate the market over the projected period. Real-time aircraft health monitoring systems (AHMS) are improving line maintenance. Pre-positioned maintenance teams are made possible by fault detection before arrival, which maximizes turnaround time and boosts chargeable efficiency. Thus, driving the industry growth.

Based on the end-user, the global Wide Body Aircraft MRO market is bifurcated into commercial operators, cargo operators, and military operators. The commercial operators segment is expected to capture the largest market share over the forecast period. The increasing number of flights traveling across the globe is expected to foster industry expansion.

Based on the component type, the global market is bifurcated into avionics, landing gear, fuel systems, and electrical systems. The avionics segment is expected to hold the largest market share over the projected period due to the digital evolution of aircraft systems.

Wide Body Aircraft MRO Market: Regional Analysis

North America dominates the market over the projected period

North America is expected to dominate the global wide body aircraft MRO market during the forecast period. In order to maximize operational efficiency, the North American market is progressively utilizing cutting-edge technology like data analytics and predictive maintenance. MRO companies invest in worker training and certifications because of the emphasis on safety standards and regulatory compliance.

Furthermore, MROs are adopting greener methods and minimizing their environmental impact as a result of the growing significance of sustainability programs. However, the Asia Pacific is expected to grow at the highest CAGR over the projected period, owing to the increasing number of fleets and the growing number of flight travel.

Wide Body Aircraft MRO Market: Competitive Analysis

The global Wide Body Aircraft MRO market is dominated by players like:

• Safran
• Boeing
• MTU Aero Engines
• Pratt and Whitney
• MRO Holdings
• ST Aerospace
• Airbus
• Northrop Grumman
• Textron
• Honeywell
• Air France Industries
• KLM Engineering and Maintenance
• Lufthansa Technik
• Lockheed Martin
• General Electric
• Rolls-Royce

The global Wide Body Aircraft MRO market is segmented as follows:

By Service Type

• Airframe Maintenance
• Engine Maintenance
• Component Maintenance
• Modification and Upgrade

By Maintenance Type

• Line Maintenance
• Base Maintenance
• Heavy Maintenance

By End User

• Commercial Operators
• Cargo Operators
• Military Operators

By Component Type

• Avionics
• Landing Gear
• Fuel Systems
• Electrical Systems

By Region

• North America
  • The U.S.
  • Canada
• Europe
  • France 
  • The UK
  • Spain
  • Germany
  • Italy
  • Rest of Europe
• Asia Pacific
  • China
  • Japan
  • India
  • South Korea
  • Southeast Asia
  • Rest of Asia Pacific
• Latin America
  • Brazil
  • Mexico
  • Rest of Latin America
• Middle East & Africa
  • GCC
  • South Africa
  • Rest of Middle East & Africa